PRODUCTS

Waste catalyst rotary kiln

Waste catalyst rotary kiln
Product output :
10-1000t / d
Applicable materials :
Waste catalyst
Model :
Φ2.5 × 40-Φ3.0 × 48
Heat source :
Coal, natural gas, converter gas, heavy oil, electricity

PRODUCTS

Product Introduction

1.Product introduction
The waste catalyst rotary kiln is a special rotary kiln equipment designed for thermal treatment of various waste catalysts ( such as catalytic cracking waste catalyst, hydrodesulfurization waste catalyst, reforming waste catalyst, vanadium waste catalyst, etc. ) produced in petrochemical, chemical, refining and other industries. Based on the traditional rotary kiln, the equipment has been optimized in combination with the characteristics of high oil content, high carbon content, easy ringing and strong wear resistance of waste catalyst. It can efficiently complete the process of thermal decomposition and removal of organic matter in waste catalyst, carbon deposition and loss on ignition, metal component enrichment and so on. The whole machine is composed of cylinder, supporting device, transmission system, sealing device, combustion system and exhaust gas treatment interface. It has the advantages of stable operation, high thermal efficiency and stable treatment effect. It is the core equipment for resource utilization and harmless treatment of waste catalyst.
2.Working principle
After pretreatment ( such as crushing, screening, deployment, etc. ), the waste catalyst is fed into the rotary kiln cylinder by the kiln tail ( high-end ) feeding device. The cylinder is installed at a certain inclination angle and rotates slowly under the drive of the transmission device. The material produces two kinds of motion in the cylinder at the same time : one is the rolling motion along the circumferential direction, and the other is the movement from the kiln tail ( high end ) to the kiln head ( low end ) along the axial direction.
The fuel is injected into the kiln through the burner from the end of the kiln, and the generated high-temperature flue gas flows in a countercurrent manner with the material, and the heat is transmitted to the waste catalyst in the form of radiation, convection, and conduction. The roasted product is discharged from the kiln head and enters the cooling and subsequent metal extraction process. The generated high-temperature flue gas is discharged from the kiln tail and discharged after treatment by the dust removal and tail gas purification system.

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Product Features

The temperature control is accurate and the treatment effect is good. It is equipped with advanced combustion control system and multi-point temperature measurement device, which can accurately adjust the temperature gradient in the kiln, ensure the complete decomposition of organic matter, the effective enrichment of metal components, the high activity of roasting products and the low loss on ignition.
Special structure design, strong adaptability. In view of the characteristics of easy bonding and easy ringing of waste catalysts, the internal structure of the cylinder and the refractory lining material are optimized to reduce the adhesion of materials and prolong the cleaning cycle.
Excellent sealing performance, environmental protection standards. The multiple sealing structure of kiln head and kiln tail ( fish scale sealing + spring pressing or gas sealing, etc. ) is adopted to effectively prevent the leakage of flue gas. With the exhaust gas purification system, the dust and harmful gas can be discharged up to the standard.
Stable operation, energy consumption economy. The cylinder body is automatically welded by high-quality steel plate, and the key components such as roller ring and supporting wheel are strengthened, and the operation is stable and reliable. Reasonable length-diameter ratio and thermal parameter design make the heat utilization rate high and the energy consumption per unit product low.

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Technical Parameters

Product specification

(m)

The equipment size

Motor power

(kW)

Diameter

(m)

Length

(m)

Inclination

(%)

Output

(t/d)

Revolution speed

(r/min)

Φ2.5×40

2.5

40

3.5

180

0.44-2.44

55

Φ2.5×50

2.5

50

3

200

0.62-1.86

55

Φ2.5×54

2.5

54

3.5

280

0.48-1.45

55

Φ2.7×42

2.7

42

3.5

320

0.10-1.52

55

Φ2.8×44

2.8

44

3.5

450

0.437-2.18

55

Φ3.0×45

3

45

3.5

500

0.5-2.47

75

Φ3.0×48

3

48

3.5

700

0.6-3.48

100

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sales@rotarykilnchina.com

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